What it is
Corrective and Preventive Action (CAPA) is a structured, documented process to investigate nonconformities, remove their causes, and prevent recurrence or occurrence. In devices and IVDs, CAPA is a core QMS requirement that links complaints, risk management, change control, and post-market surveillance (ISO 13485:2016 §8.5.2–§8.5.3; MDR/IVDR Art. 10; FDA 21 CFR 820/QMSR).
Regulatory framework
- US (FDA): Corrective and preventive action under 21 CFR Part 820 (QMSR, aligning with ISO 13485); legacy CAPA §820.100; complaint handling §820.198; corrections/removals 21 CFR 806; MDR event reporting 21 CFR 803.
- EU (MDR/IVDR): Manufacturer QMS must include CAPA integrated with PMS and risk management (MDR Art. 10(9); IVDR Art. 10(8)); PMS/Vigilance (MDR Arts. 83–92; IVDR Arts. 78–87); technical documentation updates Annex II–III.
- Standards: ISO 13485:2016 §8.5.2 (Corrective action) and §8.5.3 (Preventive action); ISO 14971:2019 risk controls and feedback; ISO 19011 auditing inputs to CAPA.
Key elements
- Defined triggers: complaints, audits, nonconformities, deviations, field actions, trends.
- Documented problem statement with scope, impact, and containment.
- Root cause analysis using suitable methods (e.g., 5-Why, Ishikawa, fault tree).
- Corrective/preventive actions with owners, due dates, risk assessment, and change control.
- Verification of implementation and effectiveness check with objective criteria.
- Records: traceable links to risk files, DHF/DMR/DHR, labeling, and training.
Process — how it works
- Capture & contain: Log the issue; assess risk; apply immediate containment where needed.
- Investigate: Define problem, gather data, determine root cause(s), and evaluate systemic impact.
- Plan actions: Select corrective and preventive actions; update risk files (ISO 14971) and plan changes.
- Implement: Execute actions, update procedures/records/labeling, and retrain as required.
- Verify & validate: Confirm actions were implemented and are effective over time; monitor key metrics.
- Close & trend: Approve closure with evidence; trend outcomes and feed management review/PMS.
Common pitfalls
- Jumping to fixes without a clear problem statement or data-driven root cause.
- Actions that address symptoms only; no systemic prevention or change control.
- Missing effectiveness checks or weak acceptance criteria.
- Poor linkage to risk management, complaints, and PMS/PSUR.
- Overuse of “training” as the sole action without process change.
Quick checks
- Is the root cause proven and documented? If not, pause implementation.
- Do actions reduce risk to acceptable levels per ISO 14971, and is change control applied?
- Are effectiveness criteria measurable and time-bound?
- Are updates reflected in procedures, records, labeling, and training logs?
FAQ
Is CAPA mandatory?
Yes. ISO 13485 requires corrective and preventive action (§8.5.2–§8.5.3); MDR/IVDR Art. 10 requires an effective QMS; FDA’s QMSR/21 CFR 820 requires CAPA aligned with ISO 13485.
What triggers a CAPA vs a correction?
Use CAPA for systemic or recurring issues and significant risk; use simple corrections for isolated, low-risk nonconformities that do not require systemic change.
How do CAPA and risk management connect?
CAPA outcomes must update the risk file (ISO 14971) to reflect residual risk, new controls, and post-market data.
What proves CAPA effectiveness?
Objective evidence that the issue has not recurred within a defined period/volume and that key metrics meet targets after implementation.
Should every complaint open a CAPA?
No. Complaints must be evaluated; trend analysis determines when escalation to CAPA is warranted based on risk and frequency.